Programmable tools, also referred to as DC Electric tools and Transducerized tools can provide a lot of value to improve quality of production, improved efficiency in manufacturing processes, increased data collection, and minimize rework and damaged parts caused by inaccurate torque. They allow users to track final torque, program multiple torque strategies, monitor angle, track fastener information, and log all fastening data. These torque controlled smart tool systems can be easily integrated into an internal network for MES data collection and are ideal for use in handheld or automated fastening applications. We carry the most innovative and reliable DC electric fastening systems in the industry, including programmable impact wrenches, programmable torque wrenches, and more. Please contact us for a product demonstration!
Smart, connected and efficient
The MicroTorque MTF6000 Controller from Atlas Copco takes productivity, quality and connectivity to entirely new level, leading your low torque production into through the Industry 4.0 revolution. MTF6000 minimizes and eliminates set up time, helps you to reduce cycle time keeping high quality, allows you to customize your strategy for any type of screwed joint and combine and put multiple tightening programs in the right sequence for your process, sometimes eliminating the PLC. With a user-friendly software interface, and the power to easily analyze and configure improvements, it makes complex processes simple.
- Compact and lightweight
- Advanced tightening strategies
- Industry 4.0 revolution-ready
- One platform for handheld and fixtured tools
- Tool, Communication and Accessory Control
- Industry 4.0 revolution-ready
- Power Focus 6000 and 6000LV controllers available
The IC12D Series of controllers give you full closed loop-control in an industry leading compact size. With features like 1/4 VGA color display and intuitive programming interface, the IC12D units provide unmatched performance and value. These controllers have full communication capability using Ethernet, RS232, Fieldbus or standard I/O. Units may be programmed either through the key pad or via a PC running ICS software. IC12D Controllers will self identify and operate all QE and QM Series of tools making set-up and operation an easy task.
The IC12M Series of controllers give you full closed loop-control in an industry leading compact size. With standard features like multiple torque strategies, digital display and Parameter Transfer Key, the IC1M units provide unmatched performance and value. These controllers have full communication capability using Ethernet, RS232, Fieldbus or standard I/O. Units may be programmed either with the Parameter transfer Key or via a PC running ICS software. A 0 to 60°C (32 to 140°F) internal operating range allow these units to be used in the most demanding conditions without risk of overheating. IC12M Controllers will self identify and operate all QE and QM Series of tools making set-up and operation an easy task.
- Operates all Ingersoll Rand QE and QM Series Tools
- Dual mode power supply
- Multiple mounting options
When trying to achieve simple manufacturing goals in a complex manufacturing world, understanding the fastening process doesn’t have to be complicated. The new Ingersoll Rand® INSIGHTqcx™ is different, by design. This cordless controller is designed to be easy to use and integrate, while providing a common platform to meet your assembly requirements worldwide.
The controller’s web-based software eliminates device dependencies and enables full programming capability with any device that can run an internet browser, including smart phones, tablets or computers. The INSIGHTqcx™ Cordless Controller for QXX tools is easy to integrate with the manufacturing line, provides flexible logic controls for job sequencing and helps reduce line rebalancing costs through a simple and intuitive user interface.
- Operates all Ingersoll Rand QX series tools
- Advanced tightening strategies and features
- Onboard diagnostics
Save on selection, training & installation costs. Reduce errors and downtime and removes user dependencies.
Reduce line rebalancing costs and remove device dependency. Web based programming, use any operating system via any browser. Meets current industry communication needs
Optimize your productivity and get the job done right, every time. Industry leading cycle data storage with robust audit and system logs.
The KDU-1 Series of controllers give you full control of your fastening operation in an industry-leading compact size. The KDU-1 units provide unmatched performance and value.
- Touch screen color display
- Multiple programs and sequences
- Perfect integration with Industry 4.0
All Kolver screwdrivers work in combination with a control unit acting as an AC to DC transformer and torque controller. The electronic control circuit cuts the power supply to the motor as soon as the pre-set torque has been reached.
PLUTO® (PLUs TOrque) screwdrivers represent a real revolution in the assembly market. Totally designed and manufactured in Europe by KOLVER, PLUTO&res; tools can reach 442 in/lbs with a repeatability of +/-5% with a unique electronic torque control system. Priced at the same level as obsolete air tools, PLUTO® screwdrivers are the cost effective powerful solution to help you stay several steps ahead of your competition. Available with pistol, inline or fixture mount style for manual or automated applications up to M6. Fully electronic torque control system, manually set by a dial on the controller (EDU2AE or EDU2AE/HPro), to shut the tool off automatically once the preset torque is reached.
- 8 independent programs with one PLUTO Screwdriver
- Password protected
- Options include USB port, Socket tray or Switch box
Delta Regis DR-XTC1 Transducerized Torque Control System
- High precision torque transducer (made in Germany)
- Can be programmed for multiple start modes: lever, push, lever + push
- SD card slot for temporary data storage (Supports up to 32GB)
NOTE: DR-XTC1 Controllers are only compatible with ESL-XTE Series Drivers