8433 0005 10

Atlas Copco 8433 0005 10

Rbu-Ds

Atlas Copco's patented Rapid Backup Unit (RBU) concept transfers functionality to a non-configured hardware unit, ensuring that hardware can easily be upgraded should functionality requirements change. The RBU also acts as back-up for programming and configuration. If a change of hardware is required, just fit the RBU to the new hardware, switch on the unit and you’re ready. All programming and network configurations are transferred in seconds. The RBU cuts downtime to a minimum.

Features:

• Run tools Tensor DS
• Store up to 64 program settings (default) maximizing productivity in the station and reducing the need for additional tools
• Count batch: counts numbers of bolts to be tightened, to increase error proofing in assembly operations
• Open-end tools supported for tube nut applications, reducing assembly time
• Quick programming function to reduce program set-up time
• Cross thread and rehit detection to increase quality during assembly process
• Tool service indicator to help user plan preventive maintenance, reducing costs on run-to-fail
• Autoset function allows controller to adjust itself to joint conditions during set-up
• Lock tool on reject to reduce operator's influence on decisions, reducing quality related costs
• Line control function for interaction with production line increasing error proofing in the assembly process
• Store up to 5,000 (default) tightening status (OK/NOK) for short/mid term traceability
• Multistage tightening strategy to reduce joint relaxation by combining different program settings into one
• Bar code reader supported (e.g.: capture the product identification number) for complete traceability
• Identifier (ID) input to select program setting increasing flexibility in station
• Job function increasing flexibility and error proofing in the station by creating a sequence of tightening to be performed
• Up to 32 (default) jobs supported
• Identifier (ID) input to select job increasing flexibility in station
• Logic configurator has a basic PLC function eliminating extra components or interfaces (only in Power Focus 4000)
• Cell programming supported by arranging all Power Focus units at an assembly station in a group, giving extra functionality to the workstation
• Label printer (via Open Protocol)
• Cell job allows additional process variations with increased product quality
• Two stage/quick step/ergoramp tightening strategies to reduce joint relaxation, decrease tightening time and increase operator comfort
• Torque control and angle monitoring to detect if joint is properly tightened, securing tightening process
• DS control to measure torque with unique DigiTork algorithm, to assure tightening quality
• Auto zoom step in ergoramp tightening automatically controls motor braking in different joint conditions
• CW (clockwise) and CCW (counter clockwise) operations supported
• Rundown angle, self tap and prevailing torque (PVT) monitoring to secure tightening process
• Reverse angle to loosen a bolt in a controlled manner
• Rotate spindle forward supported
• RS232 port for programming
• USB port for programming (Power Focus 4000 only)
• Discrete I/O to interface with a production line
• Remote start for fixture application
• QIF (error proofing modules) connectivity, such as socket selectors for easy installation in demanding error proofing applications
• Parallel printer port
• Expandable I/O (up to 124 in/124 out)
• Fieldbus supported to interface with a production PLC (optional)
• RS232 port for bar code reader
• Ethernet port for remote programming and data collection (OK/NOK)
• Open protocol serial
• Open protocol Ethernet